Longer Lifespan. Less Downtime. Maximum Reliability.
Surface transformation, not just lubrication. WEARTEC® protects critical wind turbine components - gearboxes, bearings, hydraulics, and pitch systems - from the inside out.
With one application, you gain: ➤ Longer uptime ➤ Lower maintenance costs ➤ More consistent energy output
Invisible Technology. Visible Results.
Trusted by operators across Europe, both onshore and offshore.
The Challenge – Harsh Conditions, High Costs
Wind turbines face continuous stress: fluctuating loads, temperature swings, and extreme torque on rotating parts. Offshore turbines add salt, moisture, and inaccessibility to the list.
When gearboxes or bearings fail, the cost isn’t just parts - it’s crane time, production loss, and costly downtime. Even the best lubricants can’t fix surface wear. WEARTEC can.
WEARTEC is a nano-engineered surface treatment applied via standard lubricants. Once activated by pressure and heat, it chemically bonds with metal, forming a load-bearing, friction-reducing tribofilm that strengthens components in operation - without downtime.
• Operates during runtime – no shutdown • Physically & chemically bonds to metal surfaces • Tested in high-speed, high-load turbine environments
✅ Reduced friction and wear ✅ Extended component service life ✅ Minimized unplanned maintenance ✅ Lower total OPEX per turbine ✅ Improved thermal stability ✅ Fast ROI, starting after first cycle
In recent field trials across Europe, WEARTEC technology helped wind park operators reduce component temperature and vibration, extend gearbox service life, and cut maintenance frequency - resulting in lower OPEX and increased uptime. In controlled and real-world wind park trials, WEARTEC delivered consistent improvements in:
• Component temperature reduction • Vibration reduction • Extended gearbox and bearing life • Maintenance interval extensions up to 50% • Reduced failure rates in high-strain zones
Operators reported increased uptime and reduced transport/repair costs, especially offshore.
Engineered for Wind Turbines. Trusted in Harsh Environments. WEARTEC BR-SAS is a next-generation synthetic grease formulated for wind turbine applications. Designed for use in gearboxes and bearing systems, it protects under high load, resists saltwater, and maintains lubrication integrity even in case of temporary grease loss.
Key Performance Features: • Anti-scuffing and micro-welding protection • Operating range: –50°C to +120°C • Weld load resistance: 263 KG (ASTM D2596) • Saltwater resistance: Pass (ASTM D6138) • Excellent oxidation resistance • Compatible with most greases • Emergency lubrication function
Packaging: 400g cartridges, 5 kg and 10 kg containers
WEARTEC contributes to sustainable energy not only through output — but through durability. By protecting metal surfaces and reducing wear, WEARTEC: • Decreases oil and grease consumption • Reduces waste from worn parts • Minimizes helicopter/crane transports • Supports ESG and circular maintenance strategies
Better reliability. Lower environmental cost per kWh.
