Industry – Weartec New

Industrial machines deserve more than just lubrication - they need protection.

In factories, refineries, mills and mines, friction is the invisible cost driver. It increases energy use, degrades components, and leads to unplanned downtimes.

WEARTEC is a surface-refinement treatment that strengthens metal contact zones from within. Applied via oil or grease, it reduces wear, stabilizes performance, and extends equipment life - with results that show up on your maintenance budget and energy bill.

Applications

WEARTEC works in high-load, high-friction systems across industrial sectors, including:

• Generators
• Gearboxes (drive systems, conveyors, kilns)
• Bearings (motors, turbines, compressors, rollers)
• Pumps and compressors (hydraulic, pneumatic)
• Transport systems (cranes, lifters, automated shuttles)
• Processing machinery (mills, presses, extruders, grinders)

Where oil circulates, WEARTEC brings value.

Return on Investment

Real results. Minimal effort.

• Energy savings via friction reduction
• Longer intervals between oil changes and bearing replacements
• Reduction in unscheduled downtimes
• Lower lubricant degradation and oil oxidation
• Maintenance cost reduction across multi-line facilities
• Typical payback within weeks to a few months

No retrofitting. No production stop. Just results.

Environmental and Sustainability Benefits

Less friction = Less waste

By extending component life and reducing mechanical friction, WEARTEC helps your facility run cleaner, longer:

• LESS ENERGY OR FUEL CONSUMPTION
• CO₂ and energy demand reduction
• Lower lubricant consumption and waste oil volume
• Reduced need for spare parts and heavy service
• Contributes to ESG reporting and circular economy goals
• Supports ISO 14001 and Green Deal alignment

The Technology - How It Works

WEARTEC is not a typical oil additive, it is a surface application treatment which is delivered through a compatible lubricant, such as oil or grease, into an engine, gearbox, or bearing. As the lubricant circulates, it transports the treatment to the loaded surfaces. Activated by temperature and friction energy, the concentrate bonds with the surface, filling microscopic valleys and creating a uniform contact pattern. This process reduces surface roughness, minimizes wear, and enhances overall component longevity.

Note: The application process takes between 250 to 400 operating hours for the full effect.

Technical Validation

• Verified by Hochschule Wismar and partner labs
• Safe for high-pressure, high-heat environments
• Functions with ISO VG oils and synthetic greases
• Available in small packaging or industrial drums

Want to test WEARTEC on your line?