Longer Lifespan. Less Downtime. Maximum Reliability.

Surface transformation, not just lubrication.
WEARTEC® protects critical wind turbine components - gearboxes, bearings, hydraulics, and pitch systems - from the inside out.

With one application, you gain:
● Longer uptime
● Lower maintenance costs
● More consistent energy output

Invisible Technology. Visible Results.

Trusted by operators across Europe, both onshore and offshore.

Explore Our Solution

The Challenge – Harsh Conditions, High Costs

Wind turbines face continuous stress: fluctuating loads, temperature swings, and extreme torque on rotating parts. Offshore turbines add salt, moisture, and inaccessibility to the list.

When gearboxes or bearings fail, the cost isn’t just parts - it’s crane time, production loss, and costly downtime.
Even the best lubricants can’t fix surface wear. WEARTEC® can.

Download the Wind Power brochure here

Discover how surface integrity improves energy security

The Solution – WEARTEC® Technology

Surface Reinforcement Without Disassembly

WEARTEC® is a nano-engineered surface treatment applied via standard lubricants. Once activated by pressure and heat, it chemically bonds with metal, forming a load-bearing, friction-reducing tribofilm that strengthens components in operation - without downtime.

● Operates during runtime – no shutdown
● Physically & chemically bonds to metal surfaces
● Tested in high-speed, high-load turbine environments

Learn how friction transforms into efficiency

Key Benefits

Icon grid or infographic layout

Reduced friction and wear
Extended component service life
Minimized unplanned maintanance
Lower total OPEX per turbine
Improved thermal stability
Fast ROI, starting after first cycle

Download the WEARTEC Windpower Benefit Sheet

Proven Performance - Field Results

In recent field trials across Europe, WEARTEC® technology helped wind park operators reduce component temperature and vibration, extend gearbox service life, and cut maintenance frequency - resulting in lower OPEX and increased uptime. In controlled and real-world wind park trials, WEARTEC® delivered consistent improvements in:

Component temperature reduction
Vibration reduction
Extended gearbox and bearing life
Maintenance interval extension up to 50%
Reduced failure rates in high-strain zones

Operators reported increased uptime and reduced transport/repair costs, especially offshore.

Request full field test summary

Product Focus – WEARTEC® BR-SAS Grease

Engineered for Wind Turbines. Trusted in Harsh Environments.
WEARTEC® BR-SAS is a next-generation synthetic grease formulated for wind turbine applications. Designed for use in gearboxes and bearing systems, it protects under high load, resists saltwater, and maintains lubrication integrity even in case of temporary grease loss.

Key Performance Features:
● Anti-scuffing and micro-welding protection
● Operating range: –50°C to +120°C
● Weld load resistance: 263 KG (ASTM D2596)
● Saltwater resistance: Pass (ASTM D6138)
● Excellent oxidation resistance
● Compatible with most greases
● Emergency lubrication function

Packaging: 400g cartridges, 5 kg and 10 kg containers

Learn more or request a technical data sheet

Sustainability Impact

WEARTEC® contributes to sustainable energy not only through output — but through durability. By protecting metal surfaces and reducing wear, WEARTEC®:
● Decreases oil and grease consumption
● Reduces waste from worn parts
● Minimizes helicopter/crane transports
● Supports ESG and circular maintenance strategies

Better reliability. Lower environmental cost per kWh.

See how WEARTEC supports your ESG goals

Let’s Talk Wind

Let’s Maximize Your Turbine Performance

Whether you're an asset manager, OEM, or operations engineer - WEARTEC helps you meet uptime targets and reduce cost per MWh.

Contact us for:
● Fleet assessment or test pilot
● Technical documentation
● Compatibility analysis
● Procurement support

Request a Consultation

Contact Details

WEARTEC® GmbH & Co. KG

Lahnstr. 41
354606 Solms
Germany

Betriebsstätte

Kalkwerk 4
35756 Mittenaar-Bicken
Germany

Phone: +4964427069
E-mail: info@weartec.de

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